Custom Pouch

What is a Custom Pouch?

A custom pouch is a container that can be made to secure and enhance a product, while also keeping its components fresh from moisture, dust, and sunlight. Custom Pouches are lightweight and sturdy, which can help reduce storage space, and are cost-effective too. Also, they can be used for many items, such as food and electronics.

There are various types of pouches, like:

• Flat pouches
• Stand-up pouches or daypacks

Personalization of Custom Pouch with Printing

Custom pouches can be personalized in a variety of ways, as given below:

• Printing logo and monograms
• Fitments and closures
• Ink
• Finishing
• Lamination
• Designs
• Styles
• Colors

Packaging Material Stock Options for Custom Pouches:

Kraft Paper

• Unbleached Kraft Paper: Natural, eco-friendly material with a rustic look
• Bleached Kraft Paper: Cleaner, whiter finish for a more polished appearance

Polyethylene (PE)

• Durable, flexible, and waterproof
• Ideal for food, cosmetics, or moisture-sensitive products

Polypropylene (PP)

• Transparent, lightweight, and resistant to moisture
• Often used for clear pouches to display contents

Mylar (PET)

• Strong, lightweight, and resistant to oxygen, moisture, and UV light
• Commonly used for premium or long-term storage products

Foil-Lined Pouches

• Offers enhanced protection against light, air, and moisture
• Ideal for food, coffee, or products requiring extended shelf life

Paperboard

• Sturdy material often used for packaging that needs to stand upright
• Provides a premium feel, ideal for luxury goods or retail packaging

Biodegradable Plastics

• Made from renewable resources, offering an eco-friendly alternative
• Used for products focused on sustainability

Tyvek

• Lightweight, water-resistant, and tear-resistant material
• Ideal for shipping and packaging that needs added durability

Cotton or Fabric Pouches

• Soft, reusable, and eco-friendly
• Commonly used for gift packaging, small accessories, or specialty products

Vinyl

• Transparent, durable, and moisture-resistant
• Suitable for retail displays or products that need visibility while being protected

Aluminum

• Provides a premium, high-end look with excellent protection against moisture and UV rays
• Often used for luxury product packaging

Printing Options for Custom Pouches:

Flexographic Printing

• Ideal for large quantities and simple designs
• Best for multi-color designs on flexible materials like polyethylene, polypropylene, and kraft paper
• Offers excellent durability and is cost-effective for high-volume runs

Digital Printing

• High-quality, full-color printing with precise details
• Suitable for small to medium-sized orders or custom, intricate designs
• Perfect for vibrant graphics and complex images, no setup costs are required

Screen Printing

• Great for bold, solid colors and simple designs
• Ideal for logos, taglines, or large graphics on fabric, kraft paper, or plastic pouches
• Offers durability and can be used on various materials (including fabric and flexible plastics)

Heat Transfer Printing

• Uses heat to transfer a design or logo onto the pouch material
• Perfect for intricate, full-color designs and photos on flexible packaging
• Commonly used for fabrics or materials that need more precise, high-quality images

Offset Printing

• Superior quality, perfect for high-volume runs
• Ideal for detailed artwork and multi-color prints on paper and plastic pouches
• Provides crisp, clean designs and is often used for premium packaging

Rotogravure Printing

• High-quality printing method for long runs of large-volume orders
• Best for intricate designs, photos, and gradients
• Offers rich color depth and fine detail, ideal for high-end or photographic packaging

UV Printing

• A quick-drying printing technique using ultraviolet light to cure the ink
• Ideal for vibrant, full-color graphics on a wide variety of pouch materials
• Offers high-resolution, crisp details with excellent durability

Embossing/Debossing

• Embossing: Creates raised designs or text on the pouch, adding texture and a premium feel
• Debossing: Indents the design, offering a subtle but sophisticated touch
• Ideal for logos, branding, or decorative elements for a tactile experience

Foil Stamping

• Adds metallic foil finishes (gold, silver, etc.) to specific areas of the pouch for a premium look
• Ideal for logos, product names, or other key elements that need to stand out
• Adds a luxe, eye-catching element to custom pouches

Sublimation Printing

• Primarily used for polyester or synthetic fabrics, where the ink is fully absorbed into the material
• Provides high-quality, vibrant prints that won’t fade over time
• Ideal for fabric pouches, such as for promotional items, clothing, or accessories

Add-on for Custom Pouches:

Gloss Finish

• Adds a shiny, smooth surface that enhances the visual appeal of printed designs
• Ideal for vibrant colors and high-end packaging

Matte Finish

• Provides a soft, non-reflective finish that gives a sophisticated, understated look
• Great for a refined, modern aesthetic or eco-friendly brands

Soft-Touch Coating

• Adds a velvety texture that provides a luxurious tactile feel
• Perfect for premium or luxury products where the unboxing experience matters

Spot UV Coating

• Adds a glossy finish to specific areas (such as logos or designs) to create contrast against a matte background
• Ideal for adding emphasis to certain design elements and creating a high-impact look

Embossing/Debossing

• Embossing: Creates raised patterns or logos, offering a tactile experience
• Debossing: Creates indented patterns or logos for a subtle, sophisticated look
• Both techniques elevate the premium feel of the pouch

Foil Stamping

• Adds metallic foil (gold, silver, copper, etc.) to specific design elements like logos or patterns
• Provides a luxurious, high-end appearance and draws attention to the branding

Lamination

• Adds a thin, protective layer to the pouch for enhanced durability
• Available in Gloss Lamination (shiny finish) or Matte Lamination (soft, smooth finish)

Custom Zipper Pulls

• Personalized zipper pulls for a unique touch
• Available in various materials like metal, plastic, or fabric for added functionality and style

Ribbons and Ties

• Decorative ribbons or ties (fabric, twine, or metallic) to enhance the presentation
• Great for gift packaging, retail displays, or special editions

Window Patching

• Clear plastic window to allow visibility of the product inside the pouch
• Perfect for showcasing the contents, especially for food or retail items

Custom Shaped Pouches

• Die-cut pouches in unique shapes to stand out on shelves
• Ideal for brands looking for creative, eye-catching packaging

Perforations/Tear Notch

• Adds easy-to-tear openings for convenient use
• Ideal for resealable pouches or single-serve products

UV Coating

• Provides a protective, glossy finish that enhances the print quality and durability
• Ideal for long-lasting, vibrant designs

Dimensions for Custom Pouches:

Stand-Up Pouches (with Zipper or Flat Bottom)

• 4″ x 6″
• 5″ x 7″
• 6″ x 9″
• 7″ x 10″
• 8″ x 12″
• Commonly used for food packaging, snacks, and small products

Flat Pouches

• 4″ x 5″
• 5″ x 7″
• 6″ x 9″
• 8″ x 10″
• Often used for single-serve items, beauty products, and smaller retail items

Side Gusset Pouches (with or without Zipper)

• 4″ x 10″
• 5″ x 12″
• 6″ x 14″
• 7″ x 16″
• 8″ x 18″
• Ideal for packaging products like coffee, tea, or bulk food items

Pillow Pouches

• 4″ x 6″
• 5″ x 7″
• 6″ x 8″
• 7″ x 10″
• Used for smaller items like cosmetics, small accessories, or gift packaging

Custom Shaped Pouches

• Custom dimensions based on the product shape or branding requirements
• Can be tailored to fit any product type, often used for unique, premium packaging

Coffee Bags (with Valve)

• 6″ x 10″
• 7″ x 12″
• 8″ x 14″
• Popular for packaging coffee beans or ground coffee, includes a one-way valve for freshness

Stand-Up Pouches with Spout

• 5″ x 8″
• 6″ x 10″
• 7″ x 12″
• Commonly used for liquid products like juices, sauces, and cleaning liquids